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Monday, December 27, 2021

13 Sensor technologies

 

13.1 Capacitive and resistive sensors

Capacitive sensors consist of two parallel metal plates in which the dielectric between the plates is either air or some other medium. The capacitance C is given by C = ε0εrA/d, where ε0 is the absolute permittivity, εr is the relative permittivity of the dielectric medium between the plates, A is the area of the plates and d is the distance between them. Capacitive devices are often used as displacement sensors, in which motion of a moveable capacitive plate relative to a fixed one changes the capacitance. Often, the measured displacement is part of instruments measuring pressure, sound or acceleration. Alternatively, fixed plate capacitors can also be used as sensors, in which the capacitance value is changed by causing the measured variable to change the dielectric constant of the material between the plates in some way. This principle is used in devices to measure moisture content, humidity values and liquid level, as discussed in later chapters.

Resistive sensors rely on the variation of the resistance of a material when the measured variable is applied to it. This principle is most commonly applied in temperature measurement using resistance thermometers or thermistors, and in displacement measurement using strain gauges or piezoresistive sensors. In addition, some moisture meters work on the resistance-variation principle.

 

13.2 Magnetic sensors

Magnetic sensors utilize the magnetic phenomena of inductance, reluctance and eddy currents to indicate the value of the measured quantity, which is usually some form of displacement.

Inductive sensors translate movement into a change in the mutual inductance between magnetically coupled parts. One example of this is the inductive displacement transducer shown in Figure 13.1. In this, the single winding on the central limb of an ‘E’-shaped ferromagnetic body is excited with an alternating voltage. The displacement to be measured is applied to a ferromagnetic plate in close proximity to the ‘E’ piece. Movements of the plate alter the flux paths and hence cause a change in the current flowing in the winding. By Ohm’s law, the current flowing in the winding is


given by I = V/ωL. For fixed values of w and V, this equation becomes I = 1/KL, where K is a constant. The relationship between L and the displacement, d, applied to the plate is a non-linear one, and hence the output-current/displacement characteristic has to be calibrated.

The inductance principle is also used in differential transformers to measure translational and rotational displacements.

In variable reluctance sensors, a coil is wound on a permanent magnet rather than on an iron core as in variable inductance sensors. Such devices are commonly used to measure rotational velocities. Figure 13.2 shows a typical instrument in which a ferromagnetic gearwheel is placed next to the sensor. As the tip of each tooth on the gearwheel moves towards and away from the pick-up unit, the changing magnetic flux in the pick-up coil causes a voltage to be induced in the coil whose magnitude is proportional to the rate of change of flux. Thus, the output is a sequence of positive and negative pulses whose frequency is proportional to the rotational velocity of the gearwheel.

Eddy current sensors consist of a probe containing a coil, as shown in Figure 13.3, that is excited at a high frequency, which is typically 1 MHz. This is used to measure the displacement of the probe relative to a moving metal target. Because of the high frequency of excitation, eddy currents are induced only in the surface of the target,



and the current magnitude reduces to almost zero a short distance inside the target. This allows the sensor to work with very thin targets, such as the steel diaphragm of a pressure sensor. The eddy currents alter the inductance of the probe coil, and this change can be translated into a d.c. voltage output that is proportional to the distance between the probe and the target. Measurement resolution as high as 0.1 µm can be achieved. The sensor can also work with a non-conductive target if a piece of aluminium tape is fastened to it.

 

13.3 Hall-effect sensors

Basically, a Hall-effect sensor is a device that is used to measure the magnitude of a magnetic field. It consists of a conductor carrying a current that is aligned orthogonally with the magnetic field, as shown in Figure 13.4. This produces a transverse voltage difference across the device that is directly proportional to the magnetic field strength. For an excitation current I and magnetic field strength B, the output voltage is given by V D KIB, where K is known as the Hall constant.


The conductor in Hall-effect sensors is usually made from a semiconductor material as opposed to a metal, because a larger voltage output is produced for a magnetic field of a given size. In one common use of the device as a proximity sensor, the magnetic field is provided by a permanent magnet that is built into the device. The magnitude of this field changes when the device becomes close to any ferrous metal object or boundary. The Hall effect is also commonly used in keyboard pushbuttons, in which a magnet is attached underneath the button. When the button is depressed, the magnet moves past a Hall-effect sensor. The induced voltage is then converted by a trigger circuit into a digital output. Such pushbutton switches can operate at high frequencies without contact bounce.

 

13.4 Piezoelectric transducers

Piezoelectric transducers produce an output voltage when a force is applied to them. They are frequently used as ultrasonic receivers and also as displacement transducers, particularly as part of devices measuring acceleration, force and pressure. In ultra[1]sonic receivers, the sinusoidal amplitude variations in the ultrasound wave received are translated into sinusoidal changes in the amplitude of the force applied to the piezoelectric transducer. In a similar way, the translational movement in a displacement transducer is caused by mechanical means to apply a force to the piezoelectric transducer. Piezoelectric transducers are made from piezoelectric materials. These have an asymmetrical lattice of molecules that distorts when a mechanical force is applied to it. This distortion causes a reorientation of electric charges within the material, resulting in a relative displacement of positive and negative charges. The charge displacement induces surface charges on the material of opposite polarity between the two sides. By implanting electrodes into the surface of the material, these surface charges can be measured as an output voltage. For a rectangular block of material, the induced voltage is given by:

                                             V = kFd/A                                        (13.1)

where F is the applied force in g, A is the area of the material in mm, d is the thickness of the material and k is the piezoelectric constant. The polarity of the induced voltage depends on whether the material is compressed or stretched.

The input impedance of the instrument used to measure the induced voltage must be chosen carefully. Connection of the measuring instrument provides a path for the induced charge to leak away. Hence, the input impedance of the instrument must be very high, particularly where static or slowly varying displacements are being measured.

Materials exhibiting piezoelectric behaviour include natural ones such as quartz, synthetic ones such as lithium sulphate and ferroelectric ceramics such as barium titanate. The piezoelectric constant varies widely between different materials. Typical values of k are 2.3 for quartz and 140 for barium titanate. Applying equation (13.1) for a force of 1 g applied to a crystal of area 100 mm2 and thickness 1 mm gives an output of 23 µV for quartz and 1.4 mV for barium titanate.

Certain polymeric films such as polyvinylidine also exhibit piezoelectric proper[1]ties. These have a higher voltage output than most crystals and are very useful in many applications where displacement needs to be translated into a voltage. However, they have very limited mechanical strength and are unsuitable for applications where resonance might be generated in the material.

The piezoelectric principle is invertible, and therefore distortion in a piezoelectric material can be caused by applying a voltage to it. This is commonly used in ultrasonic transmitters, where the application of a sinusoidal voltage at a frequency in the ultra[1]sound range causes a sinusoidal variation in the thickness of the material and results in a sound wave being emitted at the chosen frequency. This is considered further in the section below on ultrasonic transducers.


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