5.2 Techniques for reducing measurement noise
Prevention is always better than cure, and much can be done to reduce the
level of measurement noise by taking appropriate steps when designing the
measurement system.
5.2.1 Location and design of signal wires
Both the mutual inductance and capacitance between signal wires and other
cables are inversely proportional to the square of the distance between the
wires and the cable. Thus, noise due to inductive and capacitive coupling can
be minimized by ensuring that signal wires are positioned as far away as
possible from such noise sources. A minimum separation of 0.3 m is essential,
and a separation of at least 1 m is preferable. Noise due to inductive coupling
is also substantially reduced if each pair of signal wires is twisted together along
its length. This design is known as a twisted pair, and is illustrated in
Figure 5.2. In the first loop, wire A is closest to the noise source and has a
voltage V1 induced in it, whilst wire B has an induced noise voltage
V2. For loop 2, wire B is closest to the noise source and has an
induced voltage V1 whilst wire A has an induced voltage V2.
Thus the total voltage induced in wire A is V1 + V2 and
in wire B it is V2 + V1 over these two loops. This
pattern continues for all the loops and hence the two wires have an identical
voltage induced in them.
5.2.2 Earthing Noise due to multiple earths can be avoided by good earthing practices. In particular, this means keeping earths for signal wires and earths for high-current equipment entirely separate. Recommended practice is to install four completely isolated earth circuits as follows:
Power earth: provides a path for fault currents due to power faults.
Logic earth: provides a common line for all logic circuit potentials.
Analogue earth (ground): provides a common reference for all analogue
signals.
Safety earth: connected to all metal parts of equipment to protect
personnel should power lines come into contact with metal enclosures.
5.2.3 Shielding
Shielding consists of enclosing the signal wires in an earthed, metal
shield that is itself isolated electrically from the signal wires. The shield
should be earthed at only one point, preferably the signal source end. A shield
consisting of braided metal eliminates 85% of noise due to capacitive coupling
whilst a lapped metal foil shield eliminates noise almost entirely. The wires
inside such a shield are normally formed as a twisted pair so that protection
is also provided against induced noise due to nearby elec[1]tromagnetic
fields. Metal conduit is also sometimes used to provide shielding from
capacitve-coupled noise, but the necessary supports for the conduit provide
multiple earth points and lead to the problem of earth loops.
5.2.4 Other techniques
The phase-locked loop is often used as a signal-processing element to
clean up poor quality signals. Although this is primarily a circuit for
measuring the frequency of a signal, as described in Chapter 7; it is also
useful for noise removal because its output waveform is a pure (i.e. perfectly
clean) square wave at the same frequency as the input signal, irrespective of
the amount of noise, modulation or distortion on the input signal.
Lock-in amplifiers (see section 5.5.10) are also commonly used to extract
d.c. or slowly varying measurement signals from noise. The input measurement
signal is modulated into a square-wave a.c. signal whose amplitude varies with
the level of the input signal. This is normally achieved by either a relay or a
field effect transistor. As a relay is subject to wear; the transistor is
better. An alternative method is to use an analogue multiplier. Also, in the
case of optical signals, the square wave can be produced by chopping the
measurement signals using a set of windows in a rotating disc. This technique
is frequently used with transducers like photodiodes that often generate large
quantities of noise.
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