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Saturday, December 18, 2021

7 Variable conversion elements

 

7.2 Resistance measurement

Devices that convert the measured quantity into a change in resistance include the resistance thermometer, the thermistor, the wire-coil pressure gauge and the strain gauge. The standard devices and methods available for measuring change in resistance, which is measured in units of ohms (Ω), include the d.c. bridge circuit, the voltmeter–ammeter method, the resistance-substitution method, the digital voltmeter and the ohmmeter. Apart from the ohmmeter, these instruments are normally only used to measure medium values of resistance in the range of 1 Ω to 1 MΩ. Special instruments are available for obtaining high-accuracy resistance measurements outside this range (see Baldwin (1973)).

 

7.2.1 D.c. bridge circuit

D.c. bridge circuits, as discussed earlier, provide the most commonly used method of measuring medium value resistance values. The best measurement accuracy is provided by the null-output-type Wheatstone bridge, and inaccuracy figures of less than ±0.02% are achievable with commercially available instruments. Deflection-type bridge circuits are simpler to use in practice than the null-output type, but their measurement accuracy is inferior and the non-linear output relationship is an additional difficulty. Bridge circuits are particularly useful in converting resistance changes into voltage signals that can be input directly into automatic control systems.

 

7.2.2 Voltmeter–ammeter method

The voltmeter–ammeter method consists of applying a measured d.c. voltage across the unknown resistance and measuring the current flowing. Two alternatives exist for connecting the two meters, as shown in Figure 7.10. In Figure 7.10(a), the ammeter measures the current flowing in both the voltmeter and the resistance. The error due to this is minimized when the measured resistance is small relative to the voltmeter resistance. In the alternative form of connection, Figure 7.10(b), the voltmeter measures the voltage drop across the unknown resistance and the ammeter. Here, the measurement error is minimized when the unknown resistance is large with respect to the ammeter resistance. Thus, method (a) is best for measurement of small resistances and method (b) for large ones.

Having thus measured the voltage and current, the value of the resistance is then calculated very simply by Ohm’s law. This is a suitable method wherever the measurement inaccuracy of up to ±1% that it gives is acceptable.

 

7.2.3 Resistance-substitution method

In the voltmeter–ammeter method above, either the voltmeter is measuring the voltage across the ammeter as well as across the resistance, or the ammeter is measuring the current flow through the voltmeter as well as through the resistance. The measurement error caused by this is avoided in the resistance-substitution technique. In this method, the unknown resistance in a circuit is temporarily replaced by a variable resistance. The variable resistance is adjusted until the measured circuit voltage and current are the same as existed with the unknown resistance in place. The variable resistance at this point is equal in value to the unknown resistance.

7.2.4 Use of the digital voltmeter to measure resistance

The digital voltmeter can also be used for measuring resistance if an accurate current source is included within it that passes current through the resistance. This can give a measurement inaccuracy as small as ±0.1%.

 

7.2.5 The ohmmeter

The ohmmeter is a simple instrument in which a battery applies a known voltage across a combination of the unknown resistance and a known resistance in series, as shown in Figure 7.11. Measurement of the voltage, Vm, across the known resistance, R, allows the unknown resistance, Ru, to be calculated from:

                                       Ru = R(Vb - Vm)/Vm

where Vb is the battery voltage.

Ohmmeters are used to measure resistances over a wide range from a few milliohms up to 50 MΩ. The measurement inaccuracy is ±2% or greater, and ohmmeters are therefore more suitable for use as test equipment rather than in applications where high accuracy is required. Most of the available versions contain a switchable set of standard resistances, so that measurements of reasonable accuracy over a number of ranges can be made.

Most digital and analogue multimeters contain circuitry of the same form as in an ohmmeter, and hence can be similarly used to obtain approximate measurements of resistance.


7.2.6 Codes for resistor values

When standard resistors are being used as part of bridge circuits, and also in other applications, it is often useful to know their approximate value. To satisfy this need, coded marks are made on resistors during manufacture. The two main styles of marking are a four-band colour system and an alphanumeric code.

In the four-band coding system, the resistance value and the maximum possible tolerance about that value are defined by a set of four coloured bands. These are displaced towards one end of the resistor, as shown in Figure 7.12, with band one defined as the band that is closest to the end of the resistor.

Alphanumeric coding indicates the resistance value using two, three or four numbers plus one letter. The letter acts both as a decimal point and also as a multiplier for the value specified by the numbers in the code. The letters R, K, M, G, T define multipliers of × 1, × 103, × 106, × 109, × 1012 respectively. For example: 6M8 means 6.8 × 106, i.e. 6.8 MΩ. 50R04 means 59.04 Ω. A separate letter indicating the tolerance is given after the value coding. The meaning of tolerance codes is as follows:





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