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Tuesday, December 28, 2021

13 Sensor technologies

 

13.9.5 Attenuation of ultrasound waves

Ultrasound waves suffer attenuation in the amplitude of the transmitted energy according to the distance travelled. The amount of attenuation also depends on the nominal frequency of the ultrasound and the adsorption characteristics of the medium through which it travels. The amount of adsorption depends not only on the type of transmission medium but also on the level of humidity and dust in the medium.

The amplitude Xd of the ultrasound wave at a distance d from the emission point can be expressed as:

                                  Xd/ X0 = e-αd /fd                     (13.4)

where X0 is the magnitude of the energy at the point of emission, f is the nominal frequency of the ultrasound and α is the attenuation constant that depends on the

ultrasound frequency, the medium that the ultrasound travels through and any pollutants in the medium such as dust or water particles.


13.9.6 Ultrasound as a range sensor

The basic principles of an ultrasonic range sensor are to measure the time between transmission of a burst of ultrasonic energy from an ultrasonic transmitter and receipt of that energy by an ultrasonic receiver. Then, the distance d can be calculated from:

                                             d = vt                             (13.5)

where v is the ultrasound velocity and t is the measured energy transit time. An obvious difficulty in applying this equation is the variability of v with temperature according to equation (13.2). One solution to this problem is to include an extra ultrasonic transmitter/receiver pair in the measurement system in which the two elements are positioned a known distance apart. Measurement of the transmission time of energy between this fixed pair provides the necessary measurement of velocity and hence compensation for any environmental temperature changes.

The degree of directionality in the ultrasonic elements used for range measurement is unimportant as long as the receiver and transmitter are positioned carefully so as to face each other exactly (i.e. such that the ‘normal’ lines to their faces are coincident). Thus, directionality imposes no restriction on the type of element suitable for range measurement. However, element choice is restricted by the attenuation characteristics of different types of element, and relatively low-frequency elements have to be used for the measurement of large ranges.

 

Measurement resolution and accuracy

The best measurement resolution that can be obtained with an ultrasonic ranging system is equal to the wavelength of the transmitted wave. As wavelength is inversely proportional to frequency, high-frequency ultrasonic elements would seem to be prefer[1]able. For example, whilst the wavelength and hence resolution for a 40 kHz element is 8.6 mm at room temperature (20°C), it is only 0.86 mm for a 400 kHz element. However, choice of element also depends on the required range of measurement. The range of higher-frequency elements is much reduced compared with low-frequency ones due to the greater attenuation of the ultrasound wave as it travels away from the transmitter. Hence, choice of element frequency has to be a compromise between measurement resolution and range.

The best measurement accuracy obtainable is equal to the measurement resolution value, but this is only achieved if the electronic counter used to measure the transmission time starts and stops at exactly the same point in the ultrasound cycle (usually the point in the cycle corresponding to peak amplitude is used). However, the sensitivity of the ultrasonic receiver also affects measurement accuracy. The amplitude of the ultrasound wave that is generated in the transmitter ramps up to full amplitude in the manner shown in Figure 13.12. The receiver has to be sensitive enough to detect the peak of the first cycle, which can usually be arranged. However, if the range of measurement is large, attenuation of the ultrasound wave may cause the amplitude of the first cycle to become less than the threshold level that the receiver is set to detect.

In this case, only the second cycle will be detected and there will be an additional measurement error equal to one wavelength.

 

13.9.7 Use of ultrasound in tracking 3D object motion

An arrangement of the form shown in Figure 13.13 can be used to provide measurements of the position of an object moving in 3D space. In this, an ultrasonic transmitter mounted on the moving object (T) transmits bursts of energy to three receivers A, B, C located at the origin (A) and at distances q (to B) and p (to C) along the axes of an xyz co-ordinate system. If the transit times from T to A, B and C are measured, the distances a, b and c from T to the receivers can be calculated from equation (13.5). The position of T in spatial (xyz) co-ordinates can then be calculated by triangulation by solving the following set of equations:


13.9.8 Effect of noise in ultrasonic measurement systems

Signal levels at the output of ultrasonic measurement systems are usually of low ampli[1]tude and are therefore prone to contamination by electromagnetic noise. Because of this, it is necessary to use special precautions such as making ground (earth) lines thick, using shielded cables for transmission of the signal from the ultrasonic receiver and locating the signal amplifier as close to the receiver as possible.

Another potentially serious form of noise is background ultrasound produced by manufacturing operations in the typical industrial environment that many ultrasonic range measurement systems operate. Analysis of industrial environments has shown that ultrasound at frequencies up to 100 kHz is generated by many operations and some operations generate ultrasound at higher frequencies up to 200 kHz. There is not usually any problem if ultrasonic measurement systems operate at frequencies above 200 kHz, but these often have insufficient range for the needs of the measurement situation. In these circumstances, any objects that are likely to generate energy at ultrasonic frequencies should be covered in sound-absorbing material such that interference with ultrasonic measurement systems is minimized. The placement of sound-absorbing mate[1]rial around the path that the measurement ultrasound wave travels along contributes further towards reducing the effect of background noise. A natural solution to the problem is also partially provided by the fact that the same processes of distance travelled and adsorption that attenuate the amplitude of ultrasound waves travelling between the transmitter and receiver in the measurement system also attenuate ultrasound noise that is generated by manufacturing operations.

Because ultrasonic energy is emitted at angles other than the direction that is normal to the face of the transmitting element, a problem arises in respect of energy that is reflected off some object in the environment around the measurement system and back into the ultrasonic receiver. This has a longer path than the direct one between the transmitter and receiver and can cause erroneous measurements in some circumstances. One solution to this is to arrange for the transmission-time counter to stop as soon as the receiver first detects the ultrasound wave. This will usually be the wave that has travelled along the direct path, and so no measurement error is caused as long as the rate at which ultrasound pulses are emitted is such that the next burst isn’t emitted until all reflections from the previous pulse have died down. However, in circumstances where the direct path becomes obstructed by some obstacle, the counter will only be stopped when the reflected signal is detected by the receiver, giving a potentially large measurement error.

 

13.9.9 Exploiting Doppler shift in ultrasound transmission

The Doppler effect is evident in all types of wave motion and describes the apparent change in frequency of the wave when there is relative motion between the transmitter and receiver. If a continuous ultrasound wave with velocity is v and frequency f takes t seconds to travel from a source S to a receiver R, then R will receive ft cycles of sound during time t (see Figure 13.14). Suppose now that R moves towards S at velocity r (with S stationary). R will receive rt/ʎ extra cycles of sound during time t, increasing the total number of sound cycles received to (ft + rt/ʎ). With (ft + rt/ʎ)


cycles received in t seconds, the apparent frequency f is given by:


If the ultrasound source moves towards the stationary receiver at velocity s, it will move a distance st in time t and the ft cycles that are emitted during time t will be compressed into a distance (vt - st).


Thus, the velocity of an ultrasound receiver moving with respect to an ultrasound source can be calculated from the measured ratio between the real and apparent frequencies of the wave. This is used in devices like the Doppler shift flowmeter.



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